GE EV-1 control panel


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GE EV-1 control panel

Here's the brains of the forklift.

This control panel includes all the circuitry, fuses and contactors (big relays) to turn the two hydraulic pump motors on & off, as well as the power steering pump motor, plus various contactors for safety and change the direction of the drive motor.

Several of those contactors are in use in the car.

At the top right of the panel is the GE EV-1 motor controller for the main traction motor we originally thought we would use in the car.

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GE EV-1 control panel
Here's the brains of the forklift.

This control panel includes all the circuitry, fuses and contactors (big relays)...
GE EV-1 DC motor controller
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The GE EV-1 controller on the "test bench"
We knew that the EV-1 worked: we had dropped 3 marine batteries in the Baker forklift and moved it under its own power f...
GE EV-1 controller in action (light test)
For testing, instead of controlling a DC motor, the EV-1 was hooked up to one of the 36 volt spotlights from the forklif...
Curtis 1204-410 36-48 volt 225 amp Club Car golf cart controller
Even after getting the EV-1 to work, we decided a "plug and play" golf cart controller would be easier for testing/devel...
Finned aluminum heat sink
(Inset: controller mounted on the heatsink)

Controllers can get pretty hot when they're worked hard or for a long tim...
Precharge resistor
Most controllers have banks of capacitors inside that help to smooth current flow. The capacitors gradually discharge w...
Curtis 1204-412: adjustable features
Note the adjustable current limiting (CL) and acceleration rate (ACC). Plug braking (PLUG) mode isn't used.

For maxi...